Production in Synchronization

Konrad Technologies (KT), a leader in precision and quality in custom machine construction, collaborated with a customer to deliver a production line tailored to individual requirements. The customer is a leading AutoTech company, specializing in the development of connected car technologies, autonomous driving systems, and smart infotainment solutions. This partnership exemplifies KT's expertise in system construction, test systems, and automation, providing comprehensive services and a single point of contact for all customer needs.

Challenge

The customer required a highly efficient and reliable production line that could ensure the highest quality standards and precision in custom machine construction. The goal was to minimize costs, reduce commissioning and installation times, and ensure seamless integration of components.

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Objectives

• Develop a production line with automated assembly and real-time quality control.
• Ensure precise and reliable assembly of test specimens.
• Guarantee the highest quality through in-depth electrical testing.
• Enable complete traceability throughout the product lifecycle.

Konrad Technologies delivered an innovative production line in March 2024, following a successful overall preliminary acceptance test (FAT). The solution included:

• Manual Loading with Digital Monitoring: Digital control of manual loading with advanced camera systems for verification and DMC code reading for synchronization with the customer database.
• Automated Assembly with Real-Time Quality Control: Automatic application of special compounding and high-resolution camera checks to ensure quality. Precise automatic assembly with accuracy and conformity monitoring.
• In-depth Electrical Testing: Comprehensive electrical tests to ensure seamless integration of components.
• Labelling for Complete Traceability: Printing of labels for traceability throughout the product lifecycle.

The customer benefited from reduced costs and installation times due to the single point of contact and comprehensive services provided by Konrad Technologies. The automated assembly and real-time quality control ensured the highest standards of precision and reliability, while the thorough electrical testing guaranteed the integration of all components. The labeling system provided complete traceability, enhancing product lifecycle management.

• Expertise in System Construction: Leveraged advanced knowledge and experience in designing and building custom machine systems.
• Proficiency in Test Systems and Automation: Utilized cutting-edge technologies to integrate automated assembly and real-time quality control.
• Advanced Camera Systems:  Implemented high-resolution camera systems for precise component verification and quality assurance.
• Comprehensive Testing: Conducted thorough electrical and functional tests to guarantee the highest quality and reliability.‍
• International Presence: Facilitated efficient planning, building, and support of systems across global locations.